The Art of Blending Beer | Brewing Industry Guide

The Art of Blending Beer

Firestone Walker Brewmaster Matt Brynildson is at the forefront of the commercial side of blending beer, blending everything from the signature limited-release anniversary bottles to their widely released six-pack beer DBA.

Tom Wilmes 3 years ago

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In late summer, just before the fall harvest season, a panel of winemakers from California’s Central Coast region convenes at Firestone Walker Brewing Co. in Paso Robles for an epic blending session. It’s a coveted gig that brings together some of the most educated palates in the business to help sort through dozens of barrel-aged beers from Firestone Walker’s cellar and settle on an ideal blend for its annual anniversary release.

The dozen winemakers are split into teams of two, given pencil and paper, tasting glasses, and 100-milliliter graduated cylinders, then set loose with samples of a multitude of barrel-aged, high-gravity beers that span a gamut of styles—from all manner of stouts and barleywines to brown ales, pale ales, India Pale Ales, and anything else that the brewery has stashed away in its cellar. Before long, the tasting tables are littered with plastic cups as the winemakers pour, swirl, and sip their way through the beers—isolating elements in each and blending toward a finished flavor profile that, ideally, is synergistically greater than the sum of its parts.

Once each team lands on its ideal blend, Firestone Walker’s brewers mix together larger batches of each and set out flights for a blind tasting. The panelists taste each beer, vote on their favorites, and the winning blend is scaled up—a process that often involves at least seven different beers and hundreds of barrels—packaged and released as that year’s anniversary ale.

The resulting over-the-top, ultra-complex brew is an extreme example of how brewers can blend beers to craft a flavor profile that can’t be replicated in any single batch.

Production Beers, Too

Firestone Walker also employs blending in many of its production beers, including its flagship Double Barrel Ale. The wort begins fermentation in stainless steel and then the batch is split into two strands—one that ferments out in stainless steel and one that ferments in oak barrels—that are then blended back together.

“I think sometimes we get blinders on as brewers and we’re really batch-oriented, but winemakers think quite differently,” says Firestone Walker Brewmaster Matt Brynildson. “Winemakers look at their entire toolbox, which is all of their barrels, and taste through them to cull the very best components that, when blended together, result in flavors and a complexity that can’t necessarily be created in a single lot.

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“The longer you brew and the more comfortable you get with your materials and your brewing process, the more you realize that there’s so much variation in raw materials, and there can be a fair amount of variation from fermentation to fermentation with yeast performance, so blending is a tool not only to enhance flavors but also to create consistency in your program,” he continues.

“It’s more of a philosophy of thinking about beer as a finished flavor profile and not getting too married to a single raw material or a single recipe. It’s looking at finished beers as raw materials in themselves and then taking it another step to blend those materials together to create a more complete whole.”

Brewers have long employed blending in making beer. Lambic and gueuze are two historic styles made by blending together batches of older, barrel-aged beer with new beer. Popular beer lore holds that the porter style is derived from a “three-threads” mix blended at the point of sale by a London barkeep. According to _The Oxford Companion to Beer, _Eugene Rodenbach studied porter-making in England and returned to his family’s brewery in West Flanders, Belgium, with ideas about wood-aging and blending. Rodenbach Grand Cru, a Flanders Red Ale made from blending a soured, barrel-aged beer with new beer, is a classic example of the alchemy that can be achieved by blending.

One of Brynildson’s favorite examples of this synergistic effect is blending just a bit of a roasty beer, such as a stout, into a malt-forward beer, such as an English-style barleywine. “There’s this perfect point where you pick up a really pleasant cherry pit, almond characteristic that isn’t apparent in either of the parent beers,” he says. “That’s the magic moment when I’m making a blend—if I can find that note, that’s the place to stop.”

Taste is subjective, of course, and trying to create an exact science around blending beer is a futile exercise. It all comes down to individuality, experimentation, and what works in the moment. No special equipment is required, except for your taste buds and some way to measure the beer and keep track of what you did, and the results can be a pleasing one-off project or something that you try to replicate again and again.

“Blending is a relatively simple process that gets the creative juices flowing and lets you play around with beer,” Brynildson says. “There are no hard and fast rules—it’s a free-form art that all comes down to taste.”

Create a Blending Cellar

Brynildson was a “hard-core homebrewer” in the mid-nineties, he says, before attending the Siebel Institute of Technology in Chicago and starting his professional brewing career. He gave a presentation on “Creating Flavors Through Blending” at the 2007 National Homebrewers Conference in Denver where he provided suggestions for beer styles to brew or reserve portions of for blending sessions. Here is his list:

  • English-style barleywine
  • Stout
  • Malty brown ale
  • “Leaner” high-gravity beers
  • Sour ales
  • Oak-aged beers
  • Double IPAs or other hop-accented brews
  • Low-gravity beers
  • Light ales
  • Malty ambers
  • Traditional milds

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